Aluminium to copper lugs Overview:
Improper bimetallic transitions are the leading cause of electrochemical (galvanic) corrosion, which inevitably results in joint fractures, severe overheating, and catastrophic equipment failure.
Deploy our specialized aluminum to copper lug to establish unbreakable transitional connections:
- Manufactured utilizing an advanced friction welding process, fusing copper and aluminum seamlessly to ensure a bond that will never break under severe mechanical stress.
- Designed to accommodate various installation angles (including 0°, 30°, and 90° relative to the tap conductor), providing maximum flexibility during complex T-joint and equipment wiring setups.
Key Features & Benefits:
Optimize your substation engineering specifications instantly with these rigorously tested, high-safety advantages:
- Friction-welded construction guarantees exceptional mechanical welding strength.
- Provides absolute resistance to destructive electrochemical (galvanic) corrosion.
- Ensures highly stable, excellent electrical performance under heavy load conditions.
- Compression type design guarantees a long service life and high safety performance.
- Operates safely as a highly dependable bi metal cable lug that is practically unbreakable.
Applications & Use Cases for aluminium to copper lugs:
Integrate this dynamic transition hardware to establish completely fail-proof electrical distribution networks.
This heavy-duty unit is the definitive engineering choice for the following critical utility tasks:
- Connecting aluminum core cables to copper equipment safely using standardized aluminium to copper lugs.
- Terminating power lines to transformers and circuit breakers efficiently with robust bi metallic cable lugs.
- Executing T-joint configurations and substation bushing connections flawlessly.
Technical Specifications:
Review the exact dimensional data and mechanical characteristics below to ensure perfect alignment with your power equipment engineering standards.| Technical Parameters | |
| Product Type | DTL-1 Series Bimetallic Lug |
| Manufacturing Process | Advanced Friction Welding |
| Connection Method | Compression Type |
| Application Range | 16mm² – 400mm² |
| Compatible Angles | 0°, 30°, and 90° in tap conductor direction |
Dimensional Data (mm):
| Type | ∅ (mm) | D (mm) | d (mm) | L (mm) | L2 (mm) | B (mm) |
|---|---|---|---|---|---|---|
| DTL-1-16 | 8.5 | 10 | 6 | 70 | 36 | 16 |
| DTL-1-25 | 8.5 | 12 | 7 | 75 | 37 | 18 |
| DTL-1-35 | 10.5 | 14 | 8.5 | 85 | 43 | 20 |
| DTL-1-50 | 10.5 | 16 | 9.5 | 90 | 44 | 23 |
| DTL-1-70 | 12.5 | 18 | 11.5 | 102 | 50 | 26 |
| DTL-1-95 | 12.5 | 21 | 13.5 | 112 | 55 | 28 |
| DTL-1-120 | 14.5 | 23 | 15.0 | 120 | 58 | 30 |
| DTL-1-150 | 14.5 | 25 | 16.5 | 126 | 60 | 34 |
| DTL-1-185 | 16.5 | 27 | 18.5 | 133 | 61 | 37 |
| DTL-1-240 | 16.5 | 30 | 21 | 140 | 63 | 40 |
| DTL-1-300 | 21 | 34 | 23 | 165 | 70 | 45 |
| DTL-1-400 | 21 | 38 | 26.5 | 170 | 72 | 50 |
