Bimetallic Connector GTL For Wire Transitions

Engineered to seamlessly bridge different conductive materials, this hardware acts as the ultimate copper to aluminum connector. The GTL series is specifically designed to manage the transition of copper aluminium wires safely, effectively preventing the dangerous electrochemical corrosion that typically occurs when these two distinct metals meet on high-voltage power lines.

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Bimetallic Connector Product Overview:

Procurement teams consistently specify the GTL Bimetallic Connector to establish safe, highly reliable transition joints across expanding power networks. By utilizing an advanced welding process, this heavy-duty bimetal tube guarantees exceptional electrical conductivity and structural integrity.

  • Available across a massive size range spanning from 10 mm² all the way up to 630 mm², accommodating nearly any utility project scale.
  • Advanced copper-aluminum welding technology is utilized during manufacturing to ensure absolutely reliable performance in the field.
  • Hydraulic installation compatibility enables line crews to achieve highly stable, vibration-resistant electrical connections rapidly.
  • Supported by automated production equipment that guarantees stable quality and remarkably fast delivery times for bulk EPC lots.

Key Features & Benefits of the Bimetallic Connector:

Upgrading your grid transitions with a certified Bimetallic Connector drastically reduces long-term maintenance costs caused by material degradation. Utility contractors gain immediate logistical advantages when sourcing this specialized transition hardware:

  • Produced under a stringent, full-set quality control plan within ISO 9001, ISO 14001, and ISO 18001 certified facilities.
  • Buyers benefit from a highly flexible procurement process featuring zero minimum order limits (MOQ) on the initial purchase.
  • Supplied with a complete set of documentation specifically prepared to support fast, hassle-free municipal tender submissions.
  • Delivers strong corrosion resistance alongside a highly competitive low-cost pricing model.

Bimetallic Connector Applications & Installation Guide:

Built to handle heavy electrical loads safely, the Bimetallic Connector serves as a vital bridging tool for professional utility line crews. Field technicians must adhere to strict installation protocols to guarantee that the transition joint remains permanently secure and fault-free:

  • Always verify that the product model matches the designated wire gauge precisely before initiating the crimping process.
  • Carefully peel off the wire’s insulation layer, ensuring the stripped length exceeds the tube’s effective hole depth by 1 to 2 mm without damaging the underlying metal strands.
  • Insert the stripped section firmly into the root of the terminal’s inner hole, following the natural direction of the wire strands to prevent fraying.
  • During crimping operations, ensure that the forming edge of the confining pressure (or the center line of the pit pressure) aligns perfectly on a straight plane.

Bimetallic Connector Technical Specifications:

Review the precise dimensional parameters below to verify that the Bimetallic Connector aligns perfectly with your specific wire sizes. The comprehensive data sheet details the exact measurements for the entire GTL series.

1. Material & Sizing Data:

Technical ParameterSpecification Details
Hardware TypeTransition Connection Pipe (GTL Series)
Base MaterialsHigh-Quality Aluminium and Copper
Supported Size Range10 mm² to 630 mm²
Installation MethodHydraulic Crimping
Factory CertificationsISO 9001, ISO 14001, ISO 18001

2. GTL Series Dimensional Data:

bimetallic connector DIMENSIONS
TypeDimensions (mm)
DdL1L2LD2d2
GTL-10115.332257084.2
GTL-16116.332287595.3
GTL-25127.3362980106.3
GTL-35148.5422985117.3
GTL-50169.8473190138.5
GTL-701811.55033100159.8
GTL-952113.552381101711.5
GTL-1202315.055401101913.5
GTL-1502516.556441152115.0
GTL-1852718.558451252316.5
GTL-2403021.062481302618.5
GTL-3003424.065511452921.0
GTL-4003827.070601553024.0
GTL-5004229.075651653427.0
GTL-6305434.080701803829.0

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