Galvanized Stay Wire Product Overview:
As a foundational element in aerial transmission networks, the Galvanized Stay Wire ensures complete structural stability across long-distance power grids. Utility managers and line engineers specify this galvanised stay wire to achieve precise mechanical tensioning and lightning protection through the following core attributes:
- ACSR Core Reinforcement: Integrates seamlessly as the central core of Aluminum Conductor Steel Reinforced (ACSR) cables, drastically multiplying overall tensile capabilities.
- Lightning Strike Mitigation: Serves directly as a highly conductive ground connection material, safely redirecting lightning surges away from vulnerable overhead lines.
- Exact Engineering: Manufactured with exact dimensions to guarantee fast and easy installation, ensuring field crews meet strict deployment timelines without complications.
Key Features & Benefits of the Galvanized Stay Wire:
Upgrading your grid infrastructure with the Galvanized Stay Wire delivers immediate mechanical strength and long-term environmental resilience. The precise drawing and stranding of this heavy-duty steel yield distinct operational advantages for field deployment:
- Extreme Tensile Grades: Available in Siemens Martin, High Strength, and Extra-High Strength grades to seamlessly match exact mechanical tension requirements.
- Zinc Coating Defense: The intensive galvanization process coats every steel strand, providing a thick protective barrier against atmospheric corrosion and industrial rust.
- Rapid Field Deployment: Designed explicitly for fast and easy installation, effectively reducing labor hours for linemen working at hazardous heights.
- Short Lead Time: Backed by efficient B2B manufacturing pipelines that ensure prompt delivery for urgent EPC material supplies and grid expansions.
Galvanized Stay Wire Applications & Use Cases:
Designed to endure extreme atmospheric stress, the Galvanized Stay Wire functions as a versatile tensioning and grounding solution across diverse utility environments. Whenever construction teams unspool this reliable stay wire, they establish secure mechanical and electrical pathways for the following scenarios:
- Core reinforcement for massive ACSR conductors spanning long-distance high-voltage transmission towers.
- Aerial transmission line grounding systems requiring dedicated material to avoid sudden lightning strikes.
- Heavy-duty tensioning and guying applications for wooden, concrete, and steel utility poles.
- Large-scale EPC rural electrification projects demanding precise dimensions and specific high-strength steel grades.
Galvanized Stay Wire Technical Specifications:
Examine the comprehensive mechanical grades and stranding dimensions below to verify that the Galvanized Stay Wire perfectly satisfies your ACSR core reinforcement and utility grounding requirements.
Steel Stranding & Tensile Strength Data Sheet
| No. of Wire / Dia (mm) | Approx. Strand Diameter | Minimum Breaking Strength (KN) | Approx. Weight (KG/KM) | |||
|---|---|---|---|---|---|---|
| Inch | mm | Siemens Martin Grade | High Strength Grade | Extra-High Strength | ||
| 3 / 2.64 | 7/32 | 5.56 | 10.409 | 15.569 | 21.796 | 131 |
| 3 / 3.05 | 1/4 | 6.35 | 13.523 | 21.040 | 29.981 | 174 |
| 3 / 3.30 | 9/32 | 7.14 | 15.035 | 23.398 | 33.362 | 204 |
| 3 / 3.68 | 5/16 | 7.94 | 18.193 | 28.246 | 40.479 | 256 |
| 3 / 4.19 | 3/8 | 9.25 | 24.732 | 37.187 | 52.489 | 328 |
| 7 / 1.04 | 1/8 | 3.18 | 4.048 | 5.916 | 8.140 | 49 |
| 7 / 1.32 | 5/32 | 3.97 | 6.539 | 9.519 | 13.078 | 76 |
| 7 / 1.57 | 3/16 | 4.76 | 8.452 | 12.677 | 17.748 | 108 |
| 7 / 1.65 | 3/16 | 4.76 | – | – | – | 118 |
| 7 / 1.83 | 7/32 | 5.56 | 11.387 | 17.126 | 24.020 | 145 |
| 7 / 2.03 | 1/4 | 6.35 | 14.012 | 21.129 | 29.581 | 181 |
| 7 / 2.36 | 9/32 | 7.14 | 18.905 | 28.469 | 39.812 | 243 |
| 7 / 2.64 | 5/16 | 7.94 | 23.798 | 35.586 | 49.820 | 305 |
| 7 / 2.77 | 5/16 | 7.94 | – | – | – | 335 |
| 7 / 3.05 | 3/8 | 9.52 | 30.915 | 48.040 | 68.503 | 407 |
| 7 / 3.68 | 7/16 | 11.11 | 41.591 | 64.499 | 92.523 | 594 |
| 7 / 4.19 | 1/2 | 12.70 | 53.823 | 83.627 | 119.657 | 768 |
| 7 / 4.78 | 9/16 | 14.29 | 69.837 | 108.981 | 155.688 | 991 |
| 7 / 5.26 | 5/8 | 15.88 | 84.961 | 131.667 | 188.605 | 1211 |
| 19 / 2.54 | 1/2 | 12.70 | 56.492 | 84.961 | 118.768 | 751 |
| 19 / 2.87 | 9/16 | 12.49 | 71.616 | 107.202 | 149.905 | 948 |
| 19 / 3.18 | 5/8 | 15.88 | 80.513 | 124.995 | 178.819 | 1184 |
| 19 / 3.81 | 3/4 | 19.05 | 116.543 | 181.487 | 259.331 | 1719 |
| 19 / 4.50 | 7/8 | 22.22 | 159.691 | 248.211 | 354.523 | 2352 |
| 19 / 5.08 | 1 | 25.40 | 209.066 | 325.610 | 461.839 | 2384 |
| 37 / 3.63 | 1 | 25.40 | 205.508 | 319.827 | 456.832 | 2061 |
| 37 / 4.09 | 1 1/8 | 28.58 | 260.000 | 409.457 | 581.827 | 4006 |
| 37 / 4.55 | 1 1/4 | 31.75 | 324.720 | 505.318 | 721.502 | 4833 |
