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Porcelain Shackle Insulator For Overhead Low Voltage Lines

Porcelain Shackle Insulator For Overhead Low Voltage Lines

Delivering highly reliable power transmission, the Porcelain Shackle Insulator provides essential mechanical and electrical isolation for low voltage (LV) distribution networks. Manufactured from premium, high-density porcelain, this vital hardware withstands intense environmental stress while maintaining optimal dielectric strength. Utility contractors depend on this heavy-duty insulator to secure critical electrical installations seamlessly across modern grids.

Production Capacity: 1,000,000 pieces / year.

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Porcelain Shackle Insulator Product Overview:

Functioning as a fundamental anchor on utility poles, this shackle type insulator efficiently manages the tension of low voltage overhead conductors in both vertical and horizontal setups.

To guarantee structural integrity and simplify field operations, the system integrates the following core elements:

  • Versatile Application: Engineered to support continuous power transmission expansions alongside standard commercial electrical installations.
  • Color Glazing: Available in standard brown and white glazes, providing an extra layer of defense against moisture, dust, and electrical tracking.
  • Tender Support: Backed by a strong EPC design team that supplies a full set of technical documents ready for immediate submission.

Key Features & Benefits of the Porcelain Shackle Insulator:

Upgrading your electrical infrastructure with a premium Porcelain Spool Insulator significantly reduces maintenance overhead and prevents electrical leakage.

B2B procurement teams secure immediate logistical and structural advantages through these certified engineering traits:

  • Manufactured under a rigorous full set quality control plan to ensure reliable structural quality and robust corrosion resistance.
  • Buyers enjoy zero minimum order quantity (MOQ) on initial purchases, supported by free sample provision to verify field performance.
  • Direct factory sourcing guarantees a low cost and low price structure, paired with quick quotations and dependable after-sale service.

Applications & Use Cases For Porcelain Shackle Insulator:

Built to adapt to challenging environmental parameters, the shackle insulator acts as an indispensable tool for upgrading urban and rural power lines.

Field crews deploy this versatile hardware to guarantee precise alignment and safety across diverse utility scenarios:

  • Securing LV overhead distribution lines at sharp angles or dead-end utility pole structures.
  • Providing steadfast electrical insulation for telecom and low voltage secondary power networks.
  • Large-scale EPC material deployments requiring rapid, bulk lot deliveries from a highly responsive manufacturing team.
  • Custom OEM modifications tailored to specific regional utility codes and structural grid layouts.

Technical Specifications & Mechanical Loads for Porcelain Shackle Insulator:

Review the comprehensive electrical, mechanical, and dimensional parameters below to confirm the correct hardware for your project.

Each specific ED-series model is engineered to handle precise power frequency voltages and mechanical failing loads.

1. Standard ED Series Specifications (ED-1 to ED-4):

Model Class Mechanical Failing Load Power Freq. Voltage (Dry) Power Freq. Voltage (Wet) Weight (kg) Glaze Color
ED-1 1200 KN 22 KV 10 KV 0.75 White
ED-2 1000 KN 18 KV 9 KV 0.40 White
ED-3 800 KN 16 KV 7 KV 0.25 White
ED-2C 1350 KN 25 KV 12 KV 0.47 Brown
ED-4 500 KN 14 KV 6 KV 0.15 White

2. Advanced Creepage Series (ED-2B & ED-2B-2):

Technical Parameter Specification Details (ED-2B / ED-2B-2)
Total Creepage Distance 75 mm
Protected Creepage Distance 26 mm
Dry Frequency Insulation Level 25 KV
Wet Frequency Insulation Level 12 KV
Power Puncture Withstand Voltage 50 KV
Mechanical Failing Load 15 KN

Porcelain Shackle Insulator DIMENSIONS