No. 68 Dongpingjie, Baoding City, Hebei, China Mon–Fri: 09:00 – 21:00

Composite Polymer Insulator For Transmission Lines

Composite Polymer Insulator For Transmission Lines

Engineered for high-voltage transmission, the Composite Polymer Insulator delivers exceptional mechanical and electrical reliability. By combining a glass fiber epoxide resin core with a silastic shed, this lightweight hardware effectively prevents interface electric spark punctures. It serves as a dependable upgrade for traditional porcelain insulators in expanding B2B utility grids.

Request a Quote




Composite Polymer Insulator Product Overview:

Functioning as a core structural element for overhead lines, the Composite Polymer Insulator supports rated voltages from 12KV up to 500KV. Utility contractors rely on these Suspension Composite Insulators because they solve critical discharge issues using advanced molding techniques.

To guarantee optimal grid safety and seamless field integration, this insulator features:

  • Aerodynamic Shed Design: Utilizes a unique structure combined with a whole molding technique for the shed and sheath to enhance weather resistance.
  • Integrated with an ERC high-temperature fortified acid-proof core rod to withstand extreme environmental degradation over time.
  • Achieves robust three-protection sealing via high-temperature sulfuration and high-pressure techniques at the end seals.
  • The sheath thickness remains consistent at ≥5mm, fully complying with rigorous IEC international standards for transmission safety.

Key Features of the Composite Polymer Insulator:

Upgrading your transmission network with a premium Composite Polymer Insulator drastically minimizes maintenance frequency. Procurement teams gain immediate structural and financial advantages when deploying this advanced composite suspension insulator.

B2B utility contractors benefit directly from these certified engineering traits:

  • Constructed with imported original materials that elevate the surface hydrophobicity to an impressive HCI level.
  • Features a galvanized coat on metal fittings utilizing rare earth aluminum hot galvanizing to prevent zinc drop-out during compaction.
  • A unique notch design on the metal fittings ensures uniform thickness, effectively preventing dangerous top-end electrical discharge.
  • Buyers enjoy highly competitive pricing, zero MOQ on initial orders, and comprehensive tender documentation for immediate EPC submission.

Composite Polymer Insulator Applications & Use Cases:

Built to adapt to diverse high-voltage parameters, the Composite Polymer Insulator serves as a highly reliable anchoring solution. Field crews consistently utilize this hardware to execute safe and rapid installations across complex network geometries:

  • Suspending high-voltage conductors on transmission towers ranging from 12KV up to massive 500KV infrastructure.
  • Replacing heavier, fragile porcelain equivalents in rural and urban overhead power grids requiring lightweight alternatives.
  • Deploying large-scale LV and MV EPC materials where strong design teams and full tender documents are urgently needed.
  • Customizing rated mechanical stretch withstand capacities (70KN, 100KN, 160KN) to meet specific regional utility codes.

Composite Polymer Insulator Technical Specifications:

Review the precise electrical and mechanical parameters below to verify that the Composite Polymer Insulator aligns with your project needs. Each series model is engineered to handle specific creepage distances and voltage ratings safely.

FXBW4 / FPBW4 Series Technical Data Sheet

Model Type Rated Voltage (KV) Rated Mechanical Load (KN) Height H. (mm) Insulating Distance L. (mm) Min Creepage Distance (mm) Lightning Impulse Withstand (KV) P.F Wet Withstand Voltage (KV)
FXBW4-12/70 12 70 370 200 480 75 42
FXBW4-12/100 12 100 405 200 480 75 42
FXBW4-24/70 24 70 550 370 850 185 75
FXBW4-24/100 24 100 590 370 850 185 75
FXBW4-35/70 35 70 650 450 1225 230 95
FXBW4-35/100 35 100 690 450 1225 230 95
FPBW4-66/70 66 70 900 710 1980 410 185
FXBW4-66/100 66 100 940 710 1980 410 185
FPBW4-110/70 110 70 1240 1000 3315 550 230
FPBW4-110/100 110 100 1240 1000 3315 550 230
FPBW4-220/100 220 100 2240 1900 6300 1000 395
FPBW4-220/160 220 160 2240 1900 6300 1000 395
FPBW4-330/100 330 100 2950 2600 9075 1425 570
FPBW4-330/160 330 160 2950 2600 9075 1425 570
FXBW4-500/160 500 160 4080 3730 12750 2250 740