Composite Polymer Insulator Product Overview:
Functioning as a core structural element for overhead lines, the Composite Polymer Insulator supports rated voltages from 12KV up to 500KV. Utility contractors rely on these Suspension Composite Insulators because they solve critical discharge issues using advanced molding techniques.
To guarantee optimal grid safety and seamless field integration, this insulator features:
- Aerodynamic Shed Design: Utilizes a unique structure combined with a whole molding technique for the shed and sheath to enhance weather resistance.
- Integrated with an ERC high-temperature fortified acid-proof core rod to withstand extreme environmental degradation over time.
- Achieves robust three-protection sealing via high-temperature sulfuration and high-pressure techniques at the end seals.
- The sheath thickness remains consistent at ≥5mm, fully complying with rigorous IEC international standards for transmission safety.
Key Features of the Composite Polymer Insulator:
Upgrading your transmission network with a premium Composite Polymer Insulator drastically minimizes maintenance frequency. Procurement teams gain immediate structural and financial advantages when deploying this advanced composite suspension insulator.
B2B utility contractors benefit directly from these certified engineering traits:
- Constructed with imported original materials that elevate the surface hydrophobicity to an impressive HCI level.
- Features a galvanized coat on metal fittings utilizing rare earth aluminum hot galvanizing to prevent zinc drop-out during compaction.
- A unique notch design on the metal fittings ensures uniform thickness, effectively preventing dangerous top-end electrical discharge.
- Buyers enjoy highly competitive pricing, zero MOQ on initial orders, and comprehensive tender documentation for immediate EPC submission.
Composite Polymer Insulator Applications & Use Cases:
Built to adapt to diverse high-voltage parameters, the Composite Polymer Insulator serves as a highly reliable anchoring solution. Field crews consistently utilize this hardware to execute safe and rapid installations across complex network geometries:
- Suspending high-voltage conductors on transmission towers ranging from 12KV up to massive 500KV infrastructure.
- Replacing heavier, fragile porcelain equivalents in rural and urban overhead power grids requiring lightweight alternatives.
- Deploying large-scale LV and MV EPC materials where strong design teams and full tender documents are urgently needed.
- Customizing rated mechanical stretch withstand capacities (70KN, 100KN, 160KN) to meet specific regional utility codes.
Composite Polymer Insulator Technical Specifications:
Review the precise electrical and mechanical parameters below to verify that the Composite Polymer Insulator aligns with your project needs. Each series model is engineered to handle specific creepage distances and voltage ratings safely.
FXBW4 / FPBW4 Series Technical Data Sheet
| Model Type | Rated Voltage (KV) | Rated Mechanical Load (KN) | Height H. (mm) | Insulating Distance L. (mm) | Min Creepage Distance (mm) | Lightning Impulse Withstand (KV) | P.F Wet Withstand Voltage (KV) |
|---|---|---|---|---|---|---|---|
| FXBW4-12/70 | 12 | 70 | 370 | 200 | 480 | 75 | 42 |
| FXBW4-12/100 | 12 | 100 | 405 | 200 | 480 | 75 | 42 |
| FXBW4-24/70 | 24 | 70 | 550 | 370 | 850 | 185 | 75 |
| FXBW4-24/100 | 24 | 100 | 590 | 370 | 850 | 185 | 75 |
| FXBW4-35/70 | 35 | 70 | 650 | 450 | 1225 | 230 | 95 |
| FXBW4-35/100 | 35 | 100 | 690 | 450 | 1225 | 230 | 95 |
| FPBW4-66/70 | 66 | 70 | 900 | 710 | 1980 | 410 | 185 |
| FXBW4-66/100 | 66 | 100 | 940 | 710 | 1980 | 410 | 185 |
| FPBW4-110/70 | 110 | 70 | 1240 | 1000 | 3315 | 550 | 230 |
| FPBW4-110/100 | 110 | 100 | 1240 | 1000 | 3315 | 550 | 230 |
| FPBW4-220/100 | 220 | 100 | 2240 | 1900 | 6300 | 1000 | 395 |
| FPBW4-220/160 | 220 | 160 | 2240 | 1900 | 6300 | 1000 | 395 |
| FPBW4-330/100 | 330 | 100 | 2950 | 2600 | 9075 | 1425 | 570 |
| FPBW4-330/160 | 330 | 160 | 2950 | 2600 | 9075 | 1425 | 570 |
| FXBW4-500/160 | 500 | 160 | 4080 | 3730 | 12750 | 2250 | 740 |
